Fast Setting Mortar


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Epoxy.com Logo - Epoxy, Polyurethane, Polysulfide, Polyester, MMA - Methyl Methacrylate and other Construction Resin Systems - Over 350 Products- Since 1980  

                                                   


Epoxy.com Product #1000

Fast Setting Trowelable Mortar


DESCRIPTION

Epoxy.com Product 1000 Fast Setting Trowelable Mortar with Migratory Corrosion Inhibitor is a one component trowelable patching mortar designed for overhead and vertical use. Epoxy.com Product 1000 Fast Setting Trowelable Mortar with Migratory Corrosion Inhibitor is a special blend of fiber reinforced fast setting cement with silica fume, polymeric compounds and aggregates which achieves structural properties in a short time. Epoxy.com Product 1000 Fast Setting Trowelable Mortar with Migratory Corrosion Inhibitor is ready to use with just the addition of clean water which activates the modified cement mortar.

ADVANTAGES

  • Very Fast Setting Cement Patching material for vertical and overhead use
  • Single component - just add water to activate modified cement.
  • Excellent bond to clean concrete and masonry surfaces.
  • Can be applied in layers up to 3" thickness.
  • Consistency of the material is controlled by the amount of water added.
  • Not a vapor barrier.
  • Fiber reinforced for high tensile strength.
  • Extremely good abrasion resistance.

WHERE TO USE

Overhead and vertical patching mortar for: broken or spalled concrete, pavement, curbs, beams, underside of concrete bridges, repointing mortar, stucco. Ideal for setting beds on uneven surfaces where good gap filling properties are essential, and ideal for fast setting of brick pavers and tiles outdoors or indoors.

SURFACE PREPARATION

Remove all dirt, grease, oil laitance and curing compounds from concrete, mortar
and sand by sandblasting or mechanical roughening. On metals, remove grease, oil, rust and mill scale by abrasive blasting or wire brushing.

MIXING

Pour 135 fluid oz. (4.0 L) of water in pail or mortar mixer. In pail, mix with a slow speed drill and paddle, while adding Epoxy.com Product 1000 Fast Setting Trowelable Mortar with Migratory Corrosion Inhibitor powder slowly to avoid lumps. (Do not over mix; three minutes is sufficient.) If a more plastic consistency is required, add additional water to mix. Should small quantities be required, be sure to use smaller quantities of water. Masonry surfaces or other absorbent surfaces should be dampened but free of standing water.

LIMITATIONS

Store in cool, dry place. Material should be stored at temperature of 40° F (4.4° C) or higher.

APPLICATION

Lowest application temperature is 40° F (4.4° C) at the time of application. Be sure mortar is mixed thoroughly to a uniform consistency. Trowel  Epoxy.com Product #1000 Fast Setting Trowelable Mortar with Migratory Corrosion Inhibitor in prepared area and allow mortar to stiffen, then produce desired finish by using float or rubber gloves, forcing mortar in voids. If steel trowel finished is required, wet trowel with water. Product #1000 should be protected for first 24 hours after placement from oil, acids, and alkalies. Protect from wind and heat for the first 24 hours. On very porous or weak surfaces, use Epoxy.com Product #825  Primer. To improve bond, apply Epoxy.com Product #825 at a rate of 350 sq. ft (32.5 m²)/gal. for brush application. For spray application, dilute with a small amount of water to a suitable spraying viscosity and apply at a rate of 250 sq. ft. (23.2 m²)/gal. Primer will prevent mix water loss from Product #1000 Mortar into hardened masonry.

If no primer is used, dampen masonry surface to which Epoxy.com Product 1000 Fast Setting Trowelable Mortar with Migratory Corrosion Inhibitor is applied. On large surface areas, the use of a good curing compound, meeting ASTM C 309, Type I, or water curing is recommended.

Properties

ColorGray
Working Time at 72° F (22.2° C) ± 2 15 minutes
Finishing Time 25 minutes
Compressive Strength ASTM C 109
2 hours 2,000 p.s.i ± 250 MPa + 1.72
24 hours 3,000 p.s.i ± 250 MPa + 1.72
7 days 5,000 p.s.i ± 250 MPa + 1.72
28 days 6,500 p.s.i ± 250 MPa + 1.72
Flexural Strength ASTM C 293
28 days
750 p.s.i ± 50 MPa + 0.34
Tensile Strength ASTM C 190
28 days
500 p.s.i ± 50 MPa + 0.34
Bond Strength - Slant Shear
ASTM C 882 (Modified)
2,500 p.s.i ± 100 17.24 MPa + 0.69
Contraction 0
Expansion 0
Freeze-Thaw 10% NaCl, 50 cycles
one cycle per day -
% loss, maximum
0.5

PACKAGING

50 pound multi-wall polyethylene lined bags and 50 pound (22.68 kilo) pails. Yield is approximately 0.42 cubic feet per bag. 50 bags per shrink wrapped pallet.

SHELF LIFE

12 months in dry protected storage. All materials must be stored indoors.

CAUTION:

Cement powder or freshly mixed concrete, grout or mortar may cause skin injury. Epoxy.com Product #1000 Fast Setting Trowelable Mortar with Migratory Corrosion Inhibitor contains silica sand. Avoid breathing dust and contact with skin; wash exposed areas promptly with water. If any cement powder or mixture gets into eyes, rinse immediately and repeatedly with water. Get prompt medical attention! Use a NIOSH approved dust mask when needed.

FOR INDUSTRIAL USE ONLY / KEEP AWAY FROM CHILDREN

Other Similar Products:

  • Product #1001 fast setting Fiber Reinforced Mortar - Two Component Fiber Reinforced Mortar  is composed of polymer resin, selected plasticizers, cement, synthetic fibers and aggregates. 
  • Product #1004 Self Leveling Floor Topping - is a one component copolymer modified cementitious topping. It is ready to use with only the addition of clean water to activate the polymer modified cement topping. 
  • 1005 Rapid Set  MORTAR    is a non-shrink cementitious blend with exact ratios of graded siliceous aggregates and other ingredients that produce a strong, durable, rapid repair and resurfacing product. 
  •  Product #1008 Rapid Hardening Polymer Repair Mortar  is a one component polymer modified, shrinkage-compensated cement-based mortar. It is designed for horizontal concrete surfaces where high early strength gain is required. The blend of special cements, aggregates, fibers and polymers produce a highly durable mortar or concrete in a short time.
  • PRODUCT #1009 Repair Mortar is a polymer modified cement-based topping. It is ideal for leveling and or resurfacing distressed, rough and/or uneven concrete floors. It is easy to use. Add potable water at the jobsite.

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Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service - Ordering and Order Status
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                          sales@epoxy.com

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                         Norm Lambert, President - Technical Support Director 
                         info@epoxy.com
  
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                          Debby Lambert, CEO, and CFO
                          office@epoxy.com 

352-489-1625   Fax line to all Departments
                         www.epoxy.com

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Copyright © 1994-2009 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy.com a division of Epoxy Systems, Inc.  warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   Epoxy.com warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of Epoxy.com. If any product fails to meet this warranty, the liability of Epoxy.com will be limited to replacement of any non-conforming material if notice of such non-conformity is given to Epoxy.com  within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). Epoxy.com may in its discretion refund the price received by Epoxy.com in lieu of replacing the material. No customer, distributor, or representative of Epoxy.com is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of Epoxy.com. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. Epoxy.com reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. Epoxy.com 'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND Epoxy.com  SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy.com a division of Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

 

[Home] [Catalog of Products] [Where to Start] [[Bonding Systems] [Chip Floors] [Chemical Resistance]
[Coatings] [Conductive] [Applications] [Elastomeric Systems] [High Temperature]
[Industrial Floors] [Injection] [Joint Systems & Sealants] [Mortars / Grouts] [Novolac] [Polymer Systems]
[Primers and Sealers] [Misc.] [Seamless Flooring] [Waterproofing] [Dealers Wanted] [Installation Tips]
[Product Guide] [Wood Filler] [Who We Are] [Guide Specs]
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