Self Leveling Floor Topping


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Epoxy.com Logo - Epoxy, Polyurethane, Polysulfide, Polyester, MMA - Methyl Methacrylate and other Construction Resin Systems - Over 350 Products- Since 1980  

                                                   


Epoxy.com Product#1004

Self Leveling Floor Topping


DESCRIPTION

Epoxy.com PRODUCT #1004 Self-Leveling Floor Topping is a one component copolymer modified cementitious topping. Epoxy.com PRODUCT #1004 is ready to use with only the addition of clean water to activate the polymer modified cement topping. Epoxy.com PRODUCT #1004 has a special blend of plasticizers to provide zero shrinkage, high flow and bonding properties necessary for floor topping.

ADVANTAGES

  • Preproportioned, one component, easy to use.
  • Self-leveling, fast hardening topping.
  • Excellent bond to prepared substrates.
  • One component prevents freezing of liquid polymer in cold weather and reduces the cost of shipping and storing the liquid.

USES

Architectural floor topping for a variety of floor finishes; such as: tiles coatings, carpeting, rubber and vinyl sheeting, requiring a smooth substrate.

PHYSICAL PROPERTIES

1 DAY 2 DAYS 28 DAYS
Compressive Strength ASTM C 579 1,500 psi 10.3 MPa 2,500 psi 17.2 MPa 4,000 psi 27.6 MPa
Flexural Strength ASTM D 580  (75°F (23.9°C)
& 40% relative humidity)
500 psi
3.5 MPa
750 psi
5.2 MPa
1,300 psi
9.0 MPa

SURFACE PREPARATION

CONCRETE SURFACE

Concrete surfaces shall be cleaned to remove dirt, curing compounds, existing coatings or laitance to provide a clean, sound bonding surface. Cleaning may be accomplished with Epoxy.com Masonry Cleaner and water blasting, acid etching and water blasting, sandblasting, or other methods that would achieve a similar result.

PRIMING

Prime the surface with Epoxy.com Product #825 Floor Sealer prior to placement of the topping or repair. The advantage of a primer is to prevent air release from the subfloor rising and forming bubbles and pinholes on the surface of the Epoxy.com PRODUCT #1004 Self-Leveling Floor Topping. The prime coat is mixed at a ratio of (1) gallon (3.79L) Epoxy.com#825 Floor Sealer with (2) gallons (7.57 L) clean potable water and spread by brush or roller at a rate of 200-300 square feet (18.58 m2 -27.87 m2) per gallon. Apply topping material while Epoxy.com #825 Floor Sealer is tacky. If the prime coat dries prior to the placement of the Epoxy.com PRODUCT #1004, apply a second coat of primer.

MIXING

Mixing should be accomplished with a slow speed drill and Epoxy.com Mixing Paddle. Each 55 lb (24.95 Kilo) bag of Epoxy.com PRODUCT #1004 requires the addition of 6.8 to 7.25 quarts (217 - 232 oz.) (6.44 - 6.44 L) of cool, clean water to produce a free flowing, self-leveling consistency. Measure out water and add to mixing container. Add Epoxy.com PRODUCT #1004 Powder while mixing. Mix the material for three minutes. When using drill type mixer, keep the mixing head well down in the liquid to avoid any entrapment of air. Do not mix for more than five minutes. For thickness over 1/2",Epoxy.com PRODUCT #1004 can be extended with Epoxy.com Product #75 Filler in equal portions. Do not add extra water.

APPLICATION

Pour mixed material onto primed substrate and spread with squeegee or trowel and allow to self-level. Any high spots can be pared off with the edge of a trowel after initial set. The required thickness must be achieved in one application. For best results, pouring and leveling should be continuous until area is completely leveled.

PACKAGING

Epoxy.com PRODUCT #1004 is packaged in 55 lb. (24.95 Kilo) bags and yields approximately 0.50 cubic feet. When placed at an approximate 1/4" thickness, Epoxy.com PRODUCT #1004 will cover 24 square feet. (2.23 m2)

LIMITATIONS

Working time is approximately 20 minutes at 70° F (21.1°C) . Higher temperatures reduce the work time. If mix stiffens, it should be discarded. On-grade slabs must have a damp proof membrane in the subfloor. Surface should be cool before applying Epoxy.com PRODUCT #1004. Do not use below 40° F (4.4°C). Epoxy.com PRODUCT #1004 should be protected from direct sunlight and strong wind for 2 - 4 hours.

YIELD

Epoxy.com PRODUCT #1004 produces 0.50 cubic feet covering approximately 24 square feet at 1/4" thick. Material is packaged in 55 lb. (24.95 Kilo) bags.

CAUTION

Contains Portland Cement and Silica. Avoid breathing dust. Cement powder or freshly mixed concrete, grout or mortar may cause skin injury. Avoid contact with skin; wash exposed areas promptly with water. If any cement powder or mixture gets into eyes, rinse immediately and repeatedly with water. Get prompt medical attention!

FOR INDUSTRIAL USE ONLY

KEEP AWAY FROM CHILDREN

Other Similar Products:

  • Product #1000 fast setting Mortar with Migratory Corrosion Inhibitor
  • Product #1001 fast setting Fiber Reinforced Mortar - Two Component Fiber Reinforced Mortar  is composed of polymer resin, selected plasticizers, cement, synthetic fibers and aggregates. 
  • 1005 Rapid Set  MORTAR    is a non-shrink cementitious blend with exact ratios of graded siliceous aggregates and other ingredients that produce a strong, durable, rapid repair and resurfacing product. 
  •  Product #1008 Rapid Hardening Polymer Repair Mortar  is a one component polymer modified, shrinkage-compensated cement-based mortar. It is designed for horizontal concrete surfaces where high early strength gain is required. The blend of special cements, aggregates, fibers and polymers produce a highly durable mortar or concrete in a short time.
  • PRODUCT #1009 Repair Mortar is a polymer modified cement-based topping. It is ideal for leveling and or resurfacing distressed, rough and/or uneven concrete floors. It is easy to use. Add potable water at the jobsite.

Exclaim

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service - Ordering and Order Status
                          Katey Fontaine, VP - Customer Service Director
                          sales@epoxy.com

714-657-3826  Technical Support
                         Norm Lambert, President - Technical Support Director 
                         info@epoxy.com
  
352-489-1666   Accounting and Administration
                          Debby Lambert, CEO, and CFO
                          office@epoxy.com 

352-489-1625   Fax line to all Departments
                         www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253

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Copyright © 1994-2009 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy.com a division of Epoxy Systems, Inc.  warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   Epoxy.com warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of Epoxy.com. If any product fails to meet this warranty, the liability of Epoxy.com will be limited to replacement of any non-conforming material if notice of such non-conformity is given to Epoxy.com  within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). Epoxy.com may in its discretion refund the price received by Epoxy.com in lieu of replacing the material. No customer, distributor, or representative of Epoxy.com is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of Epoxy.com. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. Epoxy.com reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. Epoxy.com 'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND Epoxy.com  SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy.com a division of Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

 

[Home] [Catalog of Products] [Where to Start] [[Bonding Systems] [Chip Floors] [Chemical Resistance]
[Coatings] [Conductive] [Applications] [Elastomeric Systems] [High Temperature]
[Industrial Floors] [Injection] [Joint Systems & Sealants] [Mortars / Grouts] [Novolac] [Polymer Systems]
[Primers and Sealers] [Misc.] [Seamless Flooring] [Waterproofing] [Dealers Wanted] [Installation Tips]
[Product Guide] [Wood Filler] [Who We Are] [Guide Specs]
[Tech Data Sheets in Acrobat Format ] [MSDS in Acrobat Format] [Online Ordering Authorization Form]


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