1005 Rapid Set


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Epoxy.com Logo - Epoxy, Polyurethane, Polysulfide, Polyester, MMA - Methyl Methacrylate and other Construction Resin Systems - Over 350 Products- Since 1980  

                                                   


Epoxy.com Product #1005

Rapid Setting Cementitious Mortar/Grout


DESCRIPTION

Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR is a non-shrink cementitious blend with exact ratios of graded siliceous aggregates and other ingredients that produce a strong, durable, rapid repair and resurfacing product. Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR is easy and fast to use and has excellent durability and workability. Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR is ready to use, simply add potable water and mix to desired consistency. Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR is specifically formulated and manufactured to meet Maryland DOT Class II, Type II rapid setting mortar or concrete.

ADVANTAGES

Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR exceeds all requirements of ASTM C 928. It is especially formulated to be used for concrete repairs, with minimum downtime, where rapid strength gain, good durability, minimum shrinkage and positive bond are essential. Up to 30 lbs. coarse aggregate per bag may be added when patching areas where depth exceeds 2 inches.

COVERAGE

Each 50-lb. bag (23 kg) of Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR yields approximately .40 cu. ft. of mortar when mixed with .85 gallons of water. When Epoxy.com PRODUCT #1005 is mixed with 30 lbs. of clean dry 3/8 inch aggregate it will yield approximately .60 cu. ft. To produce compressive and flexural strengths shown, water should not exceed .85 gal. to each 50-lb. bag.

TECHNICAL DATA

PHYSICAL PROPERTIES TEST METHOD/ RESULTS
   
Setting Time ASTM C 266
Initial Set 15 minutes minimum
Final Set 25 minutes maximum
 
Compressive Strength Mortar ASTM C 109
2 hours 2500 ± 200 psi
24 hours 4500 ± 200 psi
7 days 7000 ± 200 psi
28 days 8000 ± 200 psi
Compressive Strength Concrete - Mortar with Coarse Aggregate Added ASTM C 39
2 hours 2200 ± 200 psi
6 hours 3400 ± 200 psi
 
Flexural Strength ASTM C 293
1-hour 250 ± 50 psi
24 hours 700 ± 100 psi
3 days 800 ± 100 psi
 
Scaling Resistance ASTM C 672 0 Rating No Scaling
Length Change ASTM C 157 0

SURFACE PREPERATION

Areas to be patched must be cleaned to sound concrete. Precautions should be taken, if sandblasting, that water and oil collection pots are used in compressed air delivery lines. Before placing Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR, the area to be patched should be wetted with clean water to minimize water withdrawal. Remove freestanding water just prior to placement.

MIXING

Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR should be mixed in rotary drum or other suitable mechanical mixer. Introduce measured amount of water to mixer, about 3 quarts per bag. If adding aggregate add one-half of the aggregate. Add Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR to water and aggregate with mixer operating. Add remainder of aggregate. Mix one minute, then if necessary, add a small amount of water during the second minute of mixing to obtain desired consistency. Dump batch and immediately deliver Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR mix to prepared pavement area. Clean mixer by adding water and allowing mixer to run. Level the Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR to the surrounding pavement with an appropriate screed and before set, broom finish if necessary. If smooth finish is desired, trowel lightly before set.Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR can be mixed in wheelbarrow by hand for small patches. Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR is easy to finish in small or large patches.

CURING

Cure as soon as possible after the repaired area has hardened. For best results, saturate with water and cover with wet burlap and polyethylene. Curing compounds may be used when a water cure is not practical.

LIMITATIONS

Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR should not be used in temperatures below 40°F (4°C). Lower temperatures produce a slower set; higher temperatures produce a faster set. Epoxy.com PRODUCT #1005 RAPID SETTING MORTAR should not be applied at less than ½" (12.7 mm) thickness. If used in areas where acidic chemical spillage is present, it should be protected with a coating such as #640 Multifunctional Coating. For best results when placing against existing concrete, apply Epoxy.com Product #7 Bonding Agent immediately prior to placement.

CAUTION: Contains Portland Cement and Silica. Avoid breathing dust. Cement powder or freshly mixed concrete, grout or mortar may cause skin injury. Avoid contact with skin; wash exposed areas promptly with water. If any cement powder or mixture gets into eyes, rinse immediately and repeatedly with water. Get prompt medical attention!

FOR INDUSTRIAL USE ONLY

KEEP AWAY FROM CHILDREN

Other Similar Products:

  • Product #1000 fast setting Mortar with Migratory Corrosion Inhibitor  
  • Product #1001 fast setting Fiber Reinforced Mortar - Two Component Fiber Reinforced Mortar  is composed of polymer resin, selected plasticizers, cement, synthetic fibers and aggregates. 
  • Product #1004 Self Leveling Floor Topping - is a one component copolymer modified cementitious topping. It is ready to use with only the addition of clean water to activate the polymer modified cement topping. It has a special blend of plasticizers to provide zero shrinkage, high flow and bonding properties necessary   for floor topping.
  • Product #1008 Rapid Hardening Polymer Repair Mortar  is a one component polymer modified, shrinkage-compensated cement-based mortar. It is designed for horizontal concrete surfaces where high early strength gain is required. The blend of special cements, aggregates, fibers and polymers produce a highly durable mortar or concrete in a short time.
  • PRODUCT #1009 Repair Mortaris a polymer modified cement-based topping. It is ideal for leveling and or resurfacing distressed, rough and/or uneven concrete floors. It is easy to use. Add potable water at the jobsite.

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Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

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                         www.epoxy.com

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Copyright © 1994-2009 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy.com a division of Epoxy Systems, Inc.  warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   Epoxy.com warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of Epoxy.com. If any product fails to meet this warranty, the liability of Epoxy.com will be limited to replacement of any non-conforming material if notice of such non-conformity is given to Epoxy.com  within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). Epoxy.com may in its discretion refund the price received by Epoxy.com in lieu of replacing the material. No customer, distributor, or representative of Epoxy.com is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of Epoxy.com. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. Epoxy.com reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. Epoxy.com 'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND Epoxy.com  SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy.com a division of Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

 

[Home] [Catalog of Products] [Where to Start] [[Bonding Systems] [Chip Floors] [Chemical Resistance]
[Coatings] [Conductive] [Applications] [Elastomeric Systems] [High Temperature]
[Industrial Floors] [Injection] [Joint Systems & Sealants] [Mortars / Grouts] [Novolac] [Polymer Systems]
[Primers and Sealers] [Misc.] [Seamless Flooring] [Waterproofing] [Dealers Wanted] [Installation Tips]
[Product Guide] [Wood Filler] [Who We Are] [Guide Specs]
[Tech Data Sheets in Acrobat Format ] [MSDS in Acrobat Format] [Online Ordering Authorization Form]


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