Epoxy.com Product #1009
Self Leveling Polymer Modified Cement
EPOXY.COM PRODUCT #1009 Repair Mortar is a polymer modified cement-based topping. It is ideal for leveling and or resurfacing distressed, rough and/or uneven concrete floors. It is easy to use. Add potable water at the jobsite.
WHERE TO USE
Substrate must be sound, fully cured, clean and free of oil, coating, dust and/or other foreign matter that may act as a bond breaker. Remove all broken pieces, weak, and/or loose material. Use mechanical methods of surface preparation such as abrasive blasting, shotblasting, or hydroblasting to obtain adequate surface preparation. Profile surface must be a minimum of CSP5 in accordance with ICRI No. 03732.
Dilute Epoxy.com Product # 825 Primer 1:1 with potable water. Apply a thin film of diluted primer to the properly prepared substrate using a push broom. One gallon of diluted Primer will cover approximately 250-300 sf. Do not allow to puddle. PRIMER must be tacky before the application of Product #1009. If the concrete is very porous 2 coats of primer may be needed.
Mixing: Add to potable water to EPOXY.COM PRODUCT #1009 at a rate of 4 qts (3.8L) to a 50 lb bag of EPOXY.COM PRODUCT #1009. Always add the Product #1009 to the water, not the water to the EPOXY.COM PRODUCT #1009. Use normal mechanical mixers appropriate for mixing concrete with coarse aggregate. Mix EPOXY.COM PRODUCT #1009 with measured water for 3-5 minutes.
Placing: Pour the product over the prepared substrate or pump it through a suitable pump to the desired thickness. The minimum thickness is ¼ inch. EPOXY.COM PRODUCT #1009 will seek its own level in approximately 15 minutes at 75°F (23°C). For hard to reach areas and touch up use a spreader or come-along. For thick pours EPOXY.COM PRODUCT #1009 may be extended by adding 25 lbs (11.3KG)of clean 3/8 (6mm) inch gravel. Adding Aggregate will impede the flow. A small amount of water can be added to help this, but do not exceed an addition ¼ qt of additional water when adding gravel. Leave gravel extended material ¼ inch low, allow to cure for 24 hours, then recap with a non-gravel filled cap.
Note: To avoid reflective cracking always cut or form joints in topping directly over the joints and/cracks in the substrate.
Cleanup: Clean tools and application equipment immediately after use with water before the Epoxy.com Product #1009 Hardens. Remove hardened Epoxy.com Product #1009 with abrasive cleaning.
Curing: Keep moist for three days in conditions of high Temperatures (>85°F), high wind or low humidity. Protect from direct sunlight in high temperature environments. Do NOT use solvent base curing compounds. To seal use an appropriate sealing compound like –Epoxy.com Product #223
For Best Results
EPOXY.COM PRODUCT #1009 is packaged in 50 lb. (22.7 Kilo) bags. Each bag yields approximately .5 cubic feet when mixed 1 bag of Product #1009 with 8 lbs. (4 quarts) of potable water.
Shelf Life: 1 year when properly stored.
Storage: Keep in closed containers. Store in a clean Dry area, with temperatures between 50 and 90 degrees F (10 and 32 degrees C.)
WARNING! CONTAINS FREE SILICA & PORTLAND CEMENT. DO NOT BREATHE DUST. May cause delayed lung injury (silicosis). Follow OSHA safety and health standards for crystalline silica (quartz). Cement powder or freshly mixed concrete, grout or mortar may cause skin injury. Avoid contact with skin and wash exposed skin areas promptly with water. If any cement powder or mixture gets into the eyes, rinse immediately and repeatedly with water and get prompt medical attention.
KEEP AWAY FROM CHILDREN
FOR INDUSTRIAL USE ONLY
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Proper mixing and installation is critical to the optimal success of all product. See Installation Tips, Techdata, & MSDS for more details on our products. Be sure to contact us with any questions and/or concerns that you have.
For more information please contact:
Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
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Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.
This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.
Epoxy.com a division of Epoxy Systems, Inc. warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months; Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days. Epoxy.com warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of Epoxy.com. If any product fails to meet this warranty, the liability of Epoxy.com will be limited to replacement of any non-conforming material if notice of such non-conformity is given to Epoxy.com within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). Epoxy.com may in its discretion refund the price received by Epoxy.com in lieu of replacing the material. No customer, distributor, or representative of Epoxy.com is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of Epoxy.com. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. Epoxy.com reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. Epoxy.com 'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND Epoxy.com SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.
Many of our products are made on an individual order basis. Unless authorized in writing by Epoxy.com a division of Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater. No returns on non-list priced items. All Returns are for merchandise (store) credit only, no cash or credit card credits. In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.
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