Self Leveling Polymer Cement


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Epoxy.com Logo - Epoxy, Polyurethane, Polysulfide, Polyester, MMA - Methyl Methacrylate and other Construction Resin Systems - Over 350 Products- Since 1980  

                                                   


Epoxy.com Product #1009

Self Leveling Polymer Modified Cement


EPOXY.COM PRODUCT #1009 Repair Mortar is a polymer modified cement-based topping. It is ideal for leveling and or resurfacing distressed, rough and/or uneven concrete floors. It is easy to use. Add potable water at the jobsite.

ADVANTAGES

  • Self Levels
  • Excellent compressive and bond strengths
  • Normal set time, with early and continued strength gains past 28 days
  • Ready for light traffic after 3 hours; return to service in 24 hours
  • Highly Durable
  • Single component Polymer modified Cement Based Product
  • Easy Mixing and Placement
  • High slump (highly fluid) - facilitates easy placement by hand or pump
  • Resistant to cracking
  • Resists gouging from normal construction activities.
  • Strip forms one day after placement

WHERE TO USE

  • Interior or Exterior concrete floors
  • Food and Beverage plants
  • Elevated Concrete Slabs
  • Parking Decks
  • Utility, Water, Waste Water, and Pulp and Paper plants

PHYSICAL PROPERTIES

1day

7day

28days

Compressive Strength ASTM C 109 (Mod) 2100 psi (14 MPa   6000 psi (41 MPa)
Flexural Strength ASTM C 293   1000 psi (7 MPa)  
Bond Strength ASTM C882 modified   1750 psi (12 MPa)  
Tensile Strength ASTM C190   850 psi (5.8 MPa)  
Set Time @ 75°F Gillmore Needle ASTM C266 Initial: 1 hr 20 min Final: 2 hrs 

SURFACE PREPARATION

Substrate must be sound, fully cured, clean and free of oil, coating, dust and/or other foreign matter that may act as a bond breaker. Remove all broken pieces, weak, and/or loose material. Use mechanical methods of surface preparation such as abrasive blasting, shotblasting, or hydroblasting to obtain adequate surface preparation. Profile surface must be a minimum of CSP5 in accordance with ICRI No. 03732.

APPLICATION

Dilute Epoxy.com Product # 825 Primer 1:1 with potable water. Apply a thin film of diluted primer to the properly prepared substrate using a push broom. One gallon of diluted Primer will cover approximately 250-300 sf. Do not allow to puddle. PRIMER must be tacky before the application of Product #1009. If the concrete is very porous 2 coats of primer may be needed.

Mixing: Add to potable water to EPOXY.COM PRODUCT #1009 at a rate of 4 qts (3.8L) to a 50 lb bag of EPOXY.COM PRODUCT #1009. Always add the Product #1009 to the water, not the water to the EPOXY.COM PRODUCT #1009. Use normal mechanical mixers appropriate for mixing concrete with coarse aggregate. Mix EPOXY.COM PRODUCT #1009 with measured water for 3-5 minutes.

Placing: Pour the product over the prepared substrate or pump it through a suitable pump to the desired thickness. The minimum thickness is ¼ inch. EPOXY.COM PRODUCT #1009 will seek its own level in approximately 15 minutes at 75°F (23°C). For hard to reach areas and touch up use a spreader or come-along. For thick pours EPOXY.COM PRODUCT #1009 may be extended by adding 25 lbs (11.3KG)of clean 3/8 (6mm) inch gravel. Adding Aggregate will impede the flow. A small amount of water can be added to help this, but do not exceed an addition ¼ qt of additional water when adding gravel. Leave gravel extended material ¼ inch low, allow to cure for 24 hours, then recap with a non-gravel filled cap.

Note: To avoid reflective cracking always cut or form joints in topping directly over the joints and/cracks in the substrate.

Cleanup: Clean tools and application equipment immediately after use with water before the Epoxy.com Product #1009 Hardens. Remove hardened Epoxy.com Product #1009 with abrasive cleaning.

Curing: Keep moist for three days in conditions of high Temperatures (>85°F), high wind or low humidity. Protect from direct sunlight in high temperature environments. Do NOT use solvent base curing compounds. To seal use an appropriate sealing compound like –Epoxy.com Product #223

For Best Results

  • Precondition these materials to approximately 70° F (21°C) for 24 hours before using.
  • Conduct a 10 by 10 ft test application to become familiar with the product characteristics and to verify the ultimate appearance.
  • Do not apply over fresh, plastic concrete.
  • To ensure proper bond apply primer to mechanically prepared substrate before applying.
  • Do not over water. Do not use in continuously wet or moist environments.
  • Proper application is the responsibility of the user.
  • Recommendations by Epoxy.com personnel are just that, recommendations only.
  • Final field verification of the suitability of the product is the responsibility of the consumer.

PACKAGING

EPOXY.COM PRODUCT #1009 is packaged in 50 lb. (22.7 Kilo) bags. Each bag yields approximately .5 cubic feet when mixed 1 bag of Product #1009 with 8 lbs. (4 quarts) of potable water.

LIMITATIONS

  • Do not apply below 40°F (7.2°C) surface temperature
  • Use in thicknesses greater than 1/4 inch
  • Protect fresh concrete from rain and freezing
  • Do not use to repair horizontal areas as an overlay where the surface would remain unrestrained during cure

Shelf Life: 1 year when properly stored.

Storage: Keep in closed containers. Store in a clean Dry area, with temperatures between 50 and 90 degrees F (10 and 32 degrees C.)

CAUTION

WARNING! CONTAINS FREE SILICA & PORTLAND CEMENT. DO NOT BREATHE DUST. May cause delayed lung injury (silicosis). Follow OSHA safety and health standards for crystalline silica (quartz). Cement powder or freshly mixed concrete, grout or mortar may cause skin injury. Avoid contact with skin and wash exposed skin areas promptly with water. If any cement powder or mixture gets into the eyes, rinse immediately and repeatedly with water and get prompt medical attention.

KEEP AWAY FROM CHILDREN

FOR INDUSTRIAL USE ONLY

Other Similar Products:

  • Product #1000 fast setting Mortar with Migratory Corrosion Inhibitor  
  • Product #1001 fast setting Fiber Reinforced Mortar - Two Component Fiber Reinforced Mortar  is composed of polymer resin, selected plasticizers, cement, synthetic fibers and aggregates. 
  • Product #1004 Self Leveling Floor Topping - is a one component copolymer modified cementitious topping. It is ready to use with only the addition of clean water to activate the polymer modified cement topping. It has a special blend of plasticizers to provide zero shrinkage, high flow and bonding properties necessary   for floor topping.
  • 1005 Rapid Set  MORTAR    is a non-shrink cementitious blend with exact ratios of graded siliceous aggregates and other ingredients that produce a strong, durable, rapid repair and resurfacing product. 
  •  Product #1008 Rapid Hardening Polymer Repair Mortar  is a one component polymer modified, shrinkage-compensated cement-based mortar. It is designed for horizontal concrete surfaces where high early strength gain is required. The blend of special cements, aggregates, fibers and polymers produce a highly durable mortar or concrete in a short time.

 

Exclaim

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service - Ordering and Order Status
                          Katey Fontaine, VP - Customer Service Director
                          sales@epoxy.com

714-657-3826  Technical Support
                         Norm Lambert, President - Technical Support Director 
                         info@epoxy.com
  
352-489-1666   Accounting and Administration
                          Debby Lambert, CEO, and CFO
                          office@epoxy.com 

352-489-1625   Fax line to all Departments
                         www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253

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Copyright © 1994-2009 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy.com a division of Epoxy Systems, Inc.  warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   Epoxy.com warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of Epoxy.com. If any product fails to meet this warranty, the liability of Epoxy.com will be limited to replacement of any non-conforming material if notice of such non-conformity is given to Epoxy.com  within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). Epoxy.com may in its discretion refund the price received by Epoxy.com in lieu of replacing the material. No customer, distributor, or representative of Epoxy.com is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of Epoxy.com. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. Epoxy.com reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. Epoxy.com 'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND Epoxy.com  SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy.com a division of Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

 

[Home] [Catalog of Products] [Where to Start] [[Bonding Systems] [Chip Floors] [Chemical Resistance]
[Coatings] [Conductive] [Applications] [Elastomeric Systems] [High Temperature]
[Industrial Floors] [Injection] [Joint Systems & Sealants] [Mortars / Grouts] [Novolac] [Polymer Systems]
[Primers and Sealers] [Misc.] [Seamless Flooring] [Waterproofing] [Dealers Wanted] [Installation Tips]
[Product Guide] [Wood Filler] [Who We Are] [Guide Specs]
[Tech Data Sheets in Acrobat Format ] [MSDS in Acrobat Format] [Online Ordering Authorization Form]


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